Rufin zinare yana ɗaya daga cikin shahararrun hanyoyin gama saman madaurin bakin ƙarfe da ake amfani da shi sosai a cikin kayan girki, kayan aikin bandaki, kayan daki da kayan haɗin gine-gine. Yana haɓaka ƙarfe na yau da kullun tare da kyakkyawan yanayin zinare na ƙarfe, yana inganta matsayin samfura da gasa a kasuwa.
Kowace tsari tana da hanyoyin samarwa na musamman, matakan farashi, ingancin aiki da yanayin aikace-aikacen. Wannan labarin ya gabatar da ƙa'idodin aikinsu, matakan masana'antu na yau da kullun, fa'idodi da rashin amfani don taimakawa wajen bambancewa da zaɓar mafi kyawun mafita don kammalawa.
Kowace tsari tana da hanyoyin samarwa na musamman, matakan farashi, ingancin aiki da yanayin aikace-aikacen. Wannan labarin ya gabatar da ƙa'idodin aikinsu, matakan masana'antu na yau da kullun, fa'idodi da rashin amfani don taimakawa wajen bambancewa da zaɓar mafi kyawun mafita don kammalawa.1. Tsarin Rufe Zinare Biyu na Masana'antar Manyan Masana'antu don Hannun Bakin Karfe
Bakin karfe yana da wani kauri mai kauri a samansa, wanda hakan ke sa zanen zinare kai tsaye ya yi matukar wahala tare da rashin mannewa. Duk wani tsari na masana'anta dole ne ya yi amfani da tsarin da aka tsara kafin a yi amfani da shi da kuma na kasa domin tabbatar da cewa zanen zinaren ya yi kauri kuma ya yi daidai. Hanyoyi biyu na samar da kayan aiki da masana'antun kayan aiki suka dauka a duk duniya sune kamar haka.
1.1 Zane-zanen Zinare (Rigar Jiki)
Rufin zinariyar lantarki, wanda aka fi sani da rigar zinariya, fasaha ce ta gargajiya kuma mai inganci wajen yin rufi da ruwa. Yana dogara ne akan amsawar electrolysis don saka ions na ƙarfe na zinariya ko na ƙarfe a saman madaurin ƙarfe. An yi amfani da wannan tsari sosai a cikin kammala kayan aiki tsawon shekaru da yawa saboda sauƙin kayan aiki da ƙarancin kuɗin shiga.
Tsarin Samar da Masana'antu na yau da kullun
Mataki na 1:Rage Man Shafawa da Tsaftacewa a SamaA cire tabon mai, ƙura da kuma zanen yatsun hannu a saman maƙallin ta amfani da sinadarai masu rage man shafawa da kuma tsaftace ultrasonic don tabbatar da tsabtataccen tushe don yin fenti na gaba.
Mataki na 2:Maganin KunnawaYi amfani da maganin acid mai gauraye don cire fim ɗin oxide mai aiki a kan bakin ƙarfe, yana ƙara ƙarfin haɗin gwiwa tsakanin ƙarfen tushe da murfin.
Mataki na 3:Rufe Tushe (Babban Tsarin). Da farko a shafa siraran nickel mai kauri, sannan a shafa kauri mai kauri a ƙasan nickel ko jan ƙarfe. Wannan matakin yana magance matsalar rashin mannewa kai tsaye na fenti na zinariya a kan bakin ƙarfe kuma yana hana barewa daga baya.
Mataki na 4:Faranti na Zinare Mai FitowaA ajiye wani sirara na zinare mai matuƙar siriri don rufe tushen nickel, a guji iskar da ke shiga cikin nickel da kuma tabbatar da launin zinare iri ɗaya.
Mataki na 5:Faranti Mai Kauri na ZinareDaidaita yawan wutar lantarki da zafin maganin don a yi amfani da kauri na zinariya da ake buƙata bisa ga buƙatun abokin ciniki.
Mataki na 6:Rufewa da BusarwaA shafa maganin rufewa mai kariya da kuma busarwa mai zafi sosai domin inganta juriyar da ke tattare da datti.
1.2 Rufin Zinare na PVD
Rufin zinare na PVD (Physical Vapor Deposition) sabuwar fasahar rufe muhalli ce mai inganci, wacce ita ce babbar hanyar da ake amfani da ita wajen rufe madafun ƙarfe masu inganci a halin yanzu. A ƙarƙashin yanayin iska mai ƙarfi, ana tura abin da ake so na zinare zuwa yanayin atomic ta hanyar fesawa ta zahiri da kuma fitar da iskar shaka, kuma tana samar da wani kauri mai kauri na zinare da aka yi da nano a saman madafun ta hanyar haɗa ƙwayoyin halitta.
Tsarin Samar da Masana'antu na yau da kullun
Mataki na 1:Daidaito Kafin JiyyaA goge, a cire ƙuraje, sannan a yi amfani da na'urar tsaftace zurfin ultrasonic mai matakai da yawa a kan maƙallan don tabbatar da babu wani datti a saman.
Mataki na 2:Loda Ɗakin Injin Injin. Rataye maƙallan da aka tsaftace da kyau sannan a aika su cikin ɗakin rufewa mai yawan injin.
Mataki na 3:Tsaftace IonYi amfani da plasma don yin ruwan sama a saman maƙallin don ƙara inganta mannewar shafi.
Mataki na 4:Rufin Layer na Canji. A shafa siraran titanium ko chromium a ƙasa domin ƙara juriya ga lalacewa da kuma kwanciyar hankali na haɗin kai.
Mataki na 5:Ma'aunin Zinare na Injin Vacuum. Sanya tururin da aka yi amfani da shi wajen cire zinare sannan a saka wani shafi na zinare mai kama da juna a saman maƙallin a yanayin zafi da kuma yanayin injin.
Mataki na 6:Sanyaya & Bayan KariyaSanyaya a cikin injin tsabtace iska, sannan a fitar da shi a duba don ganin marufi.
Abũbuwan amfãni na PVD Vacuum Gold Plating
Da farko,ƙarfin karko sosaiAn haɗa murfin da tushen bakin ƙarfe a matakin ƙwayoyin halitta, yana da kyakkyawan juriya ga karce da juriyar gogayya. Ba zai shuɗe ko ya ɓace bayan amfani na dogon lokaci ba. Na biyu,kyakkyawan lalata da juriya mai zafiYana iya jure wa hayakin man girki, lalacewar acid da alkali, kuma ya dace da kayan girki, bandaki da kayan aikin waje waɗanda ke da buƙatar muhalli mai yawa. Na uku,muhalli da aminciDuk tsarin ba ya samar da sharar gida ko gurɓatawa, ya cika ƙa'idodin muhalli na duniya, kuma rufin yana da aminci ga abinci ba tare da wani abu mai cutarwa ba. Na huɗu,tsawon rai na sabisRayuwar riƙe launi na iya kaiwa fiye da shekaru 5, kuma yana riƙe da hasken ƙarfe mai ɗorewa na dogon lokaci. Na biyar,babban rubutuRufin yana da kauri kuma iri ɗaya ne, yana da laushi mai laushi, yana da kyau da kuma daidaito fiye da zinariyar da aka yi da lantarki.
2. Kwatantawa ta Musamman & Jagorar Zaɓin Masana'antu
Ga masana'antun kayan aiki da masu siye,plating na lantarki ya dace da samfuran araha, gajere, ƙananan ƙarewa da matsakaici-samatare da ƙarancin buƙatun juriyar lalacewa da riƙe launi, kamar su madaurin kayan daki na yau da kullun da kayan haɗin bandaki masu araha.Faranti na zinariyar PVD mai tsabta shine zaɓi na farko don samfuran masu ingancikamar manyan hannayen kayan girki, kayan wanka masu tsada da kuma manyan hannayen kayan ado na gine-gine, waɗanda ke buƙatar dorewa, aminci, kariyar muhalli da kuma kwanciyar hankali na launi na dogon lokaci.
Lokacin Saƙo: Yuni-10-2026
